Industrial Maintenance and Repair with Balanset-1A
When it comes to industrial maintenance and repair tasks, having the right tools can make all the difference. One such essential tool is the Balanset-1A, a versatile device designed for balancing rotors and conducting vibration analysis. Let’s delve into the features and process of using the Balanset-1A for efficient maintenance operations.
Description:
The Balanset-1A is a cutting-edge two-channel device specifically crafted for balancing various rotors commonly found in industrial settings. From crushers to turbines, this device is a reliable companion for maintenance and repair professionals.
Features:
- Vibrometer Mode:
- Tachometer: Accurately measures rotational speed (RPM).
- Phase: Determines the phase angle of vibration signals for precise analysis.
- 1x Vibration: Analyzes the fundamental frequency component.
- FFT Spectrum: Provides a detailed view of the frequency spectrum of vibration signals.
- Overall Vibration: Monitors the overall vibration levels.
- Measurement Log: Stores measurement data for further analysis.
- Balancing Mode:
- Single Plane Balancing: Reduces vibration by balancing rotors in a single plane.
- Two Plane Balancing: Achieves dynamic balancing by balancing rotors in two planes.
- Polar Graph: Visualizes unbalance in a polar graph for precise weight placement.
- Restore Last Session: Conveniently resume previous balancing sessions.
- Tolerance Calculator (ISO 1940): Calculates acceptable balancing tolerance per ISO 1940.
- Grinding Wheel Balancing: Circular groove method for grinding wheel balancing.
- Charts:
- Overall Charts: Visual representation of overall vibration.
- 1x Charts: Displays vibration patterns of the fundamental frequency component.
- Harmonic Charts: Indicates the presence and impact of harmonic frequencies.
- Spectrum Charts: Graphical representation of the frequency spectrum for in-depth analysis.
- Additional Capabilities:
- Archive: Store and access previous balancing sessions.
- Reports: Generate detailed reports of balancing results.
- Re-balancing: Easily repeat the balancing process using saved data.
- Serial Production Balancing: Suitable for balancing rotors in serial production.
Vibration Analysis and Balancing Process:
The process of balancing a rotor using the Balanset-1A device from Vibromera involves several key steps, from equipment preparation to corrective weight installation.
Equipment Preparation:
Begin by aligning the vibration sensors perpendicular to the rotor’s axis of rotation. Attach the laser tachometer to a magnetic stand, directing it towards the reflective tape on the pulley. Connect the sensors to the device and link the device to a laptop via USB. Launch the Balanset software, selecting the two-plane balancing mode.
Initial Vibration Measurement:
Prior to balancing, suspend a test weight and record its weight and installation radius. Start the rotor and measure the initial vibration level to determine the imbalance’s amplitude and phase.
Balancing in the First Plane:
Place the test weight in the first balancing plane aligned with the first sensor’s position. Run the rotor to measure vibration levels. A significant change of at least 20% in amplitude or phase indicates partial correction of the imbalance.
Balancing in the Second Plane:
Transfer the test weight to the second plane (where the second sensor is located), restart the rotor, and take measurements. These data aid the program in calculating the precise positions and weights of corrective weights.
Improve Balance:
Based on the gathered data, the Balanset program suggests corrective weights and their installation angles for both planes. Remove the test weight, prepare the corrective weights as per the program’s recommendations, and install them at the specified angles in the rotor’s rotation direction from the initial test weight position.
Verification and Completion:
Run the rotor for a final balance check. If the vibration has decreased to an acceptable level, the process is complete. If further adjustments are needed, the program guides on additional weight placement.
With the Balanset-1A’s advanced features and user-friendly interface, industrial maintenance and repair professionals can streamline their tasks and ensure optimal equipment performance with precision balancing and vibration analysis.
[b]Contact Information:[/b]
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
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